Increase steering torque or pull to the right with the normal right hand rotation propeller. Whether performing maintenance or complete engine overhaul to the 6hp engine, this downloadable 6hp repair manual covers it all. Measure and record in the Measurement Table the thickness of the removed valve pad with a micrometer. Once again - Thank you for shopping at servicemanualvault. So please make sure your email address is correct.
Slip barrel into barrel recess. Covers Bigfoot Big Foot and Non-Bigfoot models. Measure and record the intake valve clearance for cylinders 1 and 2. Portability and Storage Built-in front and rear handles make these lightweights easy to carry. Adjust jam nuts for proper travel and to eliminate any slack. The F4 also features a built-in fuel tank with the option of switchable access to an additional external tank for amazing extended range.
Model Covered: Mercury Mariner Outboard Engine 2. Some accessories not manufactured or sold by Mercury Marine are not designed to be safely used with your outboard or outboard operating system. As the wax heats up the electrothermal ram needle begins to extend, partially closing the fuel enrichment valve, and reducing the flow of fuel from the float chamber into the venturi. After downloading your Mercury Marine Outboard service manual you can view it on your computer or print one or all of the pages needed. Mark decal location before removal to assure proper alignment of new decal.
Remove camshaft caps and camshafts. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Check tiller handle cable adjustment for full throttle movement in both Forward and Reverse gears. Place drain pan below outboard. Continue flushing the outboard for 3 to 5 minutes, carefully monitoring water supply at all times. Reed Valves Typical symptoms and solutions in troubleshooting a fuel system are shown below: Problem: Engine Turns Over but Will Not Start or Starts Hard When Cold Problem: Engine Idles Rough and Stalls.
Reed block loose or gasket defective. If continuity exists, armature is grounded and must be replaced. If this label is missing or damaged, contact Mercury Marine Service for replacement if appropriate. Emergency Stop Switch Lanyard Type Installation 1. Torque attaching nut to 2.
Latch must snap onto barrel retainer. If necessary, adjust float level by bending float hinge. Install plug harness through fuel fitting opening in bottom cowl. Do not lose brush springs. The most important tool in your toolbox may be your Clymer manual -- get one today. Clymer Mercury Outboard manuals are written specifically for the do-it-yourself enthusiast. Install cylinder head cover and driven sprockets.
With all of this available at a competitive price, it is no wonder this little 6hp outboard receives so much attention and praise! The manual provides the most reliable information. Pour alcohol into carburetor throats alcohol will absorbed water. Place outboard in a vertical operating position. We have endeavored to ensure the accuracy of the information in this manual. To prevent this type of accidental engine starting and possible serious injury caused from being struck by a rotating propeller, always shift outboard to neutral position and remove spark plug leads when you are servicing the propeller. Disconnect and isolate spark plug leads.
Visually check steering link rod fasteners for proper tightness. Wherever the day takes you, you can take along a little extra power with an F6, F4 or F2. Place end of control cables on anchor pins and lock in place with retainers. Timing Light 91-99379 Adjustments 1. The repair procedures outlined in this manual emphasize the special aspects of the product. Each manual contains information on every aspect of repair; from simple maintenance to complete engine overhaul.
Models Covered are Mercury - Mariner 9. Place a mark on tilt tube 6. Rubber spacer Flat washer 20. Number Cyanacrylate Adhe- Obtain Locally Obtain Locally sive 3M Permabond Obtain Locally Obtain Locally 1 1 42 3M08155 Loctite 262 Obtain Locally Obtain Locally Loctite 290 Obtain Locally Obtain Locally. It is essential, therefore, that improper compression be corrected before proceeding with an engine tuneup. If battery accepts a satisfactory charge, determine the cause of the charging system problem as follows. Torque mounting bolts to 0.
You are just one click away from the service manual you are searching for! Mount neutral start switch onto control platform with 2 bolts and plate. Check steering system for binding or loose components. The cleaning solution will drain dirt into motor housing. Measure intake and exhaust valve clearance using the Valve Clearance Measurement Steps below. Position barrel retainer over barrels of control cables. Copyright 2019 Service Manual Vault. Covers Bigfoot Big Foot and Non-Bigfoot models.